Waste Tire Crushing Equipment
The waste tire processing production line is a large-scale complete set of equipment that completely separates the three major raw materials contained in the tire: rubber, steel wire, and fiber at room temperature and realizes 100% recycling. The waste tire processing production line can recycle tires within the diameter range of 400-3000mm according to customer requirements, with strong applicability, the output size can be controlled within the range of 5-100mm, and the output can reach 200-10000kg/h. The production line runs at room temperature and will not cause secondary pollution to the environment. The production line adopts PLC control system, which is easy to operate and maintain, with low energy consumption and long service life.
Product Detail:
Double-shaft shear crusher
The intelligent two-axis motor shear crusher has the characteristics of low speed and large torque, which can crush waste tires of all sizes and ensure the long-term stable operation of the equipment. The cutting tool is made of high alloy steel imported from Europe, and the structure of double row cutter is designed with detachable replacement, which improves the utilization rate of the cutting tool. Coarse crushing and fine crushing are processed in different functional areas in the same knife box at the same time to save energy consumption and use space.
Wire separator
Through moving knife and fixed knife to cut the glue block, qualified rubber particles and steel wire through the sieve out, unqualified rubber particles and steel wire continue to stay in the crushing area for crushing;The hydraulic opening and closing device between the box and the screen makes the maintenance and replacement of cutting tools and screen more convenient.The front and back symmetry design of moving knife and fixed knife can realize the change of four cutting edge direction and improve the service life of the tool.Tool repair by wire-electrode cutting, and it can still be used after repair.
Conveyor
The material surface of the equipment frame has been treated with derusting, which can meet the anti-corrosion requirements of long-term operation of the equipment under special environment such as garbage pollution. It has intelligent control functions such as remote start and stop, emergency stop, speed and overload.
Screening machine
By using the working principle of disc rolling to separate materials of different sizes for material screening, the underscreen can be obtained by adjusting the gap of disc to meet the requirements of discharging particle size. The overscreen that fails to meet the requirements will be returned to the crushing system for re-crushing until it meets the requirements of discharging particle size. The disc is made of imported polymeric composite material which is not easy to be damaged and can be used in all kinds of bad working conditions. At the same time, the reasonable modular design and flexible setting of handling capacity adjustment, so that the material in the screening process is less likely to accumulate or winding, equipment maintenance is more simple and fast.
Magnetic separator
The type of magnetic separator is permanent magnet self-discharging type, which can effectively screen steel wire after separation.
Vibrating screen
The steel wire is separated from the large rubber block/steel wire by vibration. Only the fine steel wire rubber particle/powder meets the requirements can pass through the screen under the vibrating screen. The large rubber granules that cannot pass through the sieve and the steel wire are transported again by the belt conveyor to the steel wire separator for secondary crushing until reaching the standard.
Electric control system
The main control cabinet and control platform are independent from each other. The design of touch screen and button control mode makes the control interface more humanized and easier to operate. Automatic mode can realize unmanned operation, manual mode can control a single device, users can choose different modes to operate according to actual needs at any time. At the same time, the system also has sound and light alarm, visual fault reminder, equipment maintenance reminder and other intelligent functions, so that users in the process of equipment control more convenient and fast, timely find and deal with faults, complete the maintenance work. The full-coverage video monitoring device can communicate with the central control system and monitor the running state of the equipment in real time.
Equipment advantages:
1.Modular design, small footprint
The equipment line follows the principle of reasonable and intensive land use, adopts the structure design of the combination of the double-shaft shear crusher and the ring roller screen, and the reasonable layout, which can not only ensure the output and discharging size meet the requirements, but also meet the planning and construction needs of the customer's tire disposal production and management.
2.Integral knife case design, stable and reliable
After heat treatment, the tool box is firm and wear-resisting, which ensures better mechanical strength, prolongs the service life of the equipment, and effectively reduces the maintenance cost.
3.Fixed knife independent detachable, strong wear resistance
Each fixed cutter can be disassembled and installed independently, which can be disassembled and finished quickly in a short time, greatly reducing the workload of workers and improving the continuity of production.
4.Unique tool design, easy to maintain and replace
5.High spindle strength, strong fatigue resistance and impact resistance
The spindle is made of high-strength alloy steel. After many heat treatments and high-precision processing, it has good mechanical strength, strong anti-fatigue and anti-impact ability and long service life.
6.Imported bearings with multiple combined seals
Imported bearing and multiple combination seal, high load resistance, long life, dustproof, waterproof and antifouling, to ensure the continuous and stable operation of the machine.
Our Advantages:
1. Security:
a. Adopting automatic submerged-arc welding technology
b. All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c. Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d.Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
2. Environmental-friendly:
a. Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b.Smell during operation: Fully enclosed during the operation
c.Water pollution: No pollution at all.
d. Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.
Our service:
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
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