Oilsludge Pyrolysis Plant
Continuous split cracking furnace, also known as U-type cracking furnace, is designed for the oil sludge oil sand and sewage treatment plant sludge, the main furnace is divided into two parts: dry furnace, carbonization furnace. The material first enters the drying furnace, the preliminary drying, the water content evaporation, and then enters the carbonization furnace cracking, the oil content precipitation, and then the residue standard discharge, to achieve continuous production.
Advantages: reasonable structure, flexible installation, furnace wall is not easy to slagging, material treatment thoroughly, etc.
1. During the whole heating process, the pyrolysis reactor doesn’t contact with open flame, which greatly improves the service life of the equipment;
2. Increase the oil yield of raw materials by about 10% on the basis of catalyst pyrolysis;
3. Compared with the products produced by other equipment, the density, concentration and fluidity of the products can maintain stable physical and chemical properties for a long time under reservoir geological conditions;
4. Low impurity content, easy to extract, easy to purify and easy to degrade;
5. Environmentally friendly and pollution-free, desulfurization and dust removal, removing acid gas and dust in smoke and dust, emission meeting the requirements of "Access Conditions";
6. Automatic continuous production with advanced technology. The industrial continuous production is realized. The daily treatment is 50-100 tons, and only 3-5 people are needed to operate. The waste gas generated from pyrolysis can be recovered to support combustion.
7. The central console is easy to operate, saves labor, greatly reduces production costs, and improves the working environment and labor intensity of workers.
|2||Materials||All kinds of rubber, plastic products, oil sludge, oil sand|
|3||structural form||Horizontal rotation|
|4||Size of cracking kettle||Φ1700*8800mm; Φ1700*11000mm|
|5||Materials/24h||35Mt; 45Mt; 55Mt|
|6||Working Pressure||The negative pressure|
|8||Cooling mode||circulating water|
|9||Driving Method||Outer gear ring drive|
|12||Working form||Continuous operation|
a. Adopting automatic submerged-arc welding technology.
b. All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c. Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d.Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
a. Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
b.Smell during operation: Fully enclosed during the operation.
c.Water pollution: No pollution at all.
d. Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.