Batch Type Waste Tire Pyrolysis Plant
1. Fully open the door: convenient and fast loading, fast cooling, convenient and fast wire out.
2. Thorough cooling of the condenser, high oil output rate, good oil quality, long service life and easy cleaning.
3. Original water mode desulfurization and dust removal: It can effectively remove acid gas and dust, and meet the relevant national standards.
4. Deslagging removal at the center of the furnace door: airtight, automatic deslgging, clean and dust-free, saving time.
5. Safety: automatic submerged arc welding technology, ultrasonic non-destructive testing, manual and automatic safety devices.
6. Exhaust gas recovery system: fully burned after recovery, saving fuel and preventing pollution.
7. Direct heating: The special process increases the heating area of the reactor, the temperature rises quickly, and the temperature is easy to control, effectively extending the service life of the equipment.
8. Unique thermal insulation shell design: excellent thermal insulation effect, good energy saving effect.
Product Detail:
The whole tire is transported to the pyrolysis reactor through the loading module, the lid is automatically locked and sealed, and then the whole tire is pyrolyzed; after the pyrolysis treatment, the oil vapor is distilled, and the oil and gas pass through the light and heavy oil and gas separation device. Oil and gas enter the condensing system, the liquefiable part is condensed into tire oil, and the non-liquefiable part is input to the heating system for combustion through the gas purification system. After the oil and gas pyrolysis process is completed, the remaining carbon black and steel wire are automatically discharged through a fully enclosed automatic slag discharge system.
Equipment advantages:
1. The pyrolysis reactor adopts the structure of heat storage body to fully recycle waste heat, which can’t only extend the service life of the main furnace, but also save fuel.Thus further saving production costs
2. Special high-temperature proof approved pot is used for the reactor.
3. The equipment is equipped with infrared blocking warning and dredging device, which can detect the phenomenon of pipeline blockage in the production process and automatically solve the problem of blockage, so as to ensure that there will be no safety problem due to pipeline blockage in the production process.
4. Double cycle structure is adopted in the deslagging system, which controls the deslagging time in about 2 hours.The slag is quickly cleaned.
5. Adopt a new exhaust gas purification system to make the gas discharged after purification meet the relevant national emission standards
6. After dehydration, sulfur removal and impurity removal in the purification system, the excess combustible gas is compressed by a special gas compressor and stored in a gas storage tank. It can be used for heating later, or supplied to gas-fired generators for use or sale.
7. Add convection vents and rapid cooling devices to the main furnace, so that the temperature of the main furnace can be reduced to below 100 degrees in 2 hours.
Technical Parameter:
|
No |
Working Item |
Batch Type pyrolysis plant |
||||
|
1 |
Model |
|
BH-B5 |
BH-B8 |
BH-B10 |
BH-B12 |
|
2 |
Raw material |
|
Waste tires |
|||
|
3 |
24-hour Capacity |
|
5 |
8 |
10 |
12 |
|
4 |
24-hour oil production |
T |
2.4 |
4 |
4.4 |
4.8 |
|
5 |
Heating Method |
|
Direct heating |
Direct heating |
Direct heating |
Direct heating |
|
6 |
Working Pressure |
|
normal pressures |
normal pressures |
normal pressures |
normal pressures |
|
7 |
Cooling Method |
|
water-cooling |
water-cooling |
water-cooling |
water-cooling |
|
8 |
Water consumption |
T/h |
4 |
6 |
7 |
8 |
|
9 |
Noise |
DB(A) |
≤85 |
≤85 |
≤85 |
≤85 |
|
10 |
Total weight |
T |
20 |
26 |
27 |
28 |
|
11 |
Floor space (Pipe coil) |
m |
20*10*5 |
20*10*5 |
22*10*5 |
25*10*5.5 |
|
12 |
Floor space(tank) |
m |
27*15*5 |
27*15*5 |
29*15*5 |
30*15*5.5 |
1. The Raw Material For Pyrolysis Machine
2. End product percentage and useage
|
NO. |
Name |
Percentage |
Usage |
|
1 |
Tyre oil |
45% |
* Can be sold directly. * Can use distillation equipment to get gasoline and diesel. * Can be used as fuel. |
|
2 |
Carbon black |
30% |
* Can be sold directly. * Carbon black granulation equipment can be used to make particles. |
|
3 |
Steel wire |
15% |
* can be sold directly. |
|
4 |
Oil gas |
10% |
* Can be used as fuel by burner. * Excess waste gas can be stored through the storage system. |
3. The available fuel for pyrolysis processing
|
NO. |
Fuel |
|
1 |
Oil(fuel oil, tyre oil, heavy oil etc..) |
|
2 |
Natural gas |
|
3 |
Coal |
|
4 |
Firewood |
|
5 |
Carbon black pellet |
Our Advantages:
1. Security:
a. Adopting automatic submerged-arc welding technology
b. All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c. Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d.Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
2. Environmental-friendly:
a. Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b.Smell during operation: Fully enclosed during the operation
c.Water pollution: No pollution at all.
d. Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Our service:
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
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